Belt running against conveyor frame see belt tracking section of this manual. To operate, press the green start pushbutton for that conveyor on the main panel or a remote startstop station to enable the conveyor, then press the black conveyor advance pushbutton to advance the conveyor. Belt conveyors for bulk materials fifth edition chapter 6. Provide the tensile strength necessary to move the loaded belt. Covers carry cover and pulley cover carcass the reinforcement usually found on the inside of a conveyor belt is normally referred to as the carcass. Conveyor installation and maintenance manual 600 s. Carry or load side must be flat, and should be sufficiently supported on rollers or skids. On the next page you will find some examples of top and bottom surface designs that are available.
Check for materials jammed between the belt and conveyor structure. For additional copies of this manual, please visit our website at. Check for obstructions such as cable trays, piping and conveyor supports that are installed along the conveyor frame. The scope of this manual is to provide guidance for imas conveyor users on the field of handling, installation and maintenance of conveyor belting. One or more warning labels should be visible on conveyor housings, conveyor covers and. Before conveyor startup, all operators and other personnel coming in contact with unit must be properly trained and must have read accompanying tech handbook.
Do not allow anyone to attempt installation on a conveyor or attempt to operate the conveyor until they have read this manual thoroughly and understand it completely. Position the guides to maintain tracking of the belt. Conveyor belt problems leading to shorten belt life and high operating costs, are usually the results of. This thompson 4693 manual can be downloaded to a pdf on your computer for the following baggers. Conveyor belts generally are composed of three main components. Designed to absorb impact and protect the belt from sharp edged material. The choice of a chain or belt for your application will depend on which has the available surface, top and bottom that are needed in your application. Construction and maintenance of belt conveyors for coal. Should problems arise, the services of fenner dunlop are always available to help with any problems in the design, application or operation of conveyor belts. Tsplus belt conveyor bosch global pdf book manual free. We have found the following procedures play a prominent part at almost every installation where high standards of maintenance are achieved. This manual provides installation instructions, startup procedures, safety tips, a parts list and information regarding preventative maintenance, lubrication and troubleshooting. Conveyor inlet and discharge openings are designed to connect to other equipment or machinery so that the flow of material into and out of the conveyor is completely enclosed. Please read and follow the instructions in the sections of this document.
Standing on a conveyor or transporting people is prohibited. Belt conveyor 5 90480002rev092010 purpose it is the intent of tgw systems, through this manual, to provide information that acts as a guide in the installation, operation and maintenance of tgw systems belt conveyor. To avoid publication of countless individual manuals, to include the many commonly specified combined features. Continental screw conveyor page 3 bucket elevator manual installing belt in the installation of elevator belts, certain general practices should be followed. Prior to starting the conveyor, again ensure that all pulleys and rollers are square and level. Section 3 preinstallation checks and information 3. Good belt conveyor and idler maintenance begins with good housekeeping, the master key to getting the highest return on your conveyor dollar. Belt conveyors are often underestimated and forgotten when it comes to safety and maintenance. Belts must be wide enough so that any combination of prevailing lumps and finer material does not load the lumps too close to the edge of the conveyor belt. Go to info center, select the maintenance manual tab. Conveyor installation and maintenance manual modular conveyor. The first is to be sure you select the best type of belt for the service to be performed. Installation, operation, maintenance and safety manual page 1 suggested installation, operation, maintenance and safety procedures applicable to continental belt conveyor systems equipment this is a general guideline for the operation, maintenance and safety procedure for belt conveyors manufactured by continental belt conveyor systems cbcs.
This site is like a library, you could find million book here by using search box in the header. Absorb the impact of the impinging material being loaded onto the conveyor belt. Before turning the conveyor on, inspect it for foreign objects that could injure personnel or damage the equipment. Follow all osha and other guidelines that pertain to lockout and tagout procedures. Cut the belt and attach to the winder ensuring the direction of the belt travel is the same as the normal running direction. This phenomenon results in internal agitation to the material on belt and therefore the materials external faces assume inclination at surcharge angle. As one of the worlds largest material handling companies, we support a network of authorized system integrators, by providing equipment and engineering support, along with the industrys best warranty. Position the winder on flat ground using certified lifting equipment provided by the site.
Before beginning work on a conveyor always lockout and tagout the equipment. R980 500 366 0709 bosch rexroth corporation modular transfer system belt grinder setup bevel adjustment for 1. Loose lacing check lacing for tightness and general condition. Belts should always be stored upright in the factory package until used in a cool, dry building and in an area free from.
In a sense, the carcass is the heart of the conveyor belt since it must. This conveyor handbook is provided by fenner dunlop to allow designers to select the correct specification belting for any particular installation properties of fabrics used in polyester nylon multiply belting constructions are given in detail, while the general properties and application areas of special multiply constructions are also shown. After startup, make sure all areas of the conveyor are operating properly. Belt conveyor installation, operation maintenance and safety manual continental belt conveyor systems by continental screw conveyor a subsidiary of ips group, inc. Premature ageing, cracking, hardening or swelling would affect the service life of the conveyor belt cf. The belt conveyor engineering analysis, information, and formulas presented in this manual represent recent improvements in the concepts and data which have been developed over the years, using the observations of actual belt conveyor operation and the best mathematical theory. Check belt tracking to make sure it is running straight on the conveyor.
Installation, operation and maintenance manual doc. High performance chain bucket elevator manual 3520 1 safety safety 1 2 startup procedures when maintenance, repairs, or service is complete, the equipment can be released from. Tgw solutions and material handling equipment offer increased. Conveyor lighting kit 100ft120ft installation instructions pdf 918kb. Belt conveyors for bulk materials calculations by cema 5. If the belt runs to one side at a particular point, the cause. Installation manual the conveyor belt alignment system.
Upon startup, if belt tracks to one side, turn unit off, lock out power source and confirm that conveyor is square and that all prime tracking components are square with bed. Topdrive paddle belt conveyor assembly manual pdf 6955kb. Visually inspect all external electrical connections. Requirements for storage, cleaning and maintenance. These obstructions might interfere with the install or operation of the sure align tracker. Conveyor belt jerks during operation too much slack in drive chain which is jumping the sprocket adjust chain tension, check for worn sprockets. P1512126 r3 follow instructions and safety precautions can. Conveyor belt problems leading to shorten belt life and high operating costs, are usually the results of poor installation, arduous operation or inadequate maintenance. Installation, training, and maintenance of a conveyor belt on a radial stacker andor conveyor the investment in material handling is tremendous, yet monitoring wear and preventive maintenance on your conveyor belting is frequently overlooked. Revised 10202017 installation a selfcleaning permanent overhead magnet is built in 2 types.
Belt installation and tracking procedure install belt per figure 4. Due to the varying sizes of equipment it would be very di. Page 2 portable grain belt conveyor pitstop with hopper p1512126 r3. The manual also includes information on assembly drawing with beltroller layout, parts list bom, reducer manual, motor manual, safety sheets and warranty. It is important to install and operate conveyors in a way that guarantees safety for the personnel installing them and also operators who work around these conveyors. This manual is designed to provide basic information and instructions for the proper operation and cleaning of your conveyor. This manual covers general information on drag conveyor installation. The layout of this manual and its easy approach to belt design will be readily followed by belt design engineers. Page 1 portable grain belt conveyor pitstop with hopper assembly manual this manual applies to.
An inline type is installed over a conveyor head pulley so that the cleaning belt runs parallel to. This manual is designed for operator personnel who have a substantial knowledge of mechanical operations and who have basic knowledge of typical mechanical operations. This manual is restricted to specific portions of the general installation where questions are most likely to arise. Alert personnel in the area prior to starting conveyor. This conveyor is durable and has been designed for a long service life. Field service manual 3 the layout shown below illustrates a basic belt conveyor. Installation storage 1 handling 1 installation 2 stringing the belt 5 tensioning 5. Tgw systems formerly ermanco manufactures high quality conveyor, sortation and automated material handling technologies. The width of the narrower belts may be governed by the size of lumps to be handled. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, check for. Tsplus belt conveyor basic equipment manual installation and maintenance guide publication number. For a more complete discussion of these idlers, refer to the continental contitech handbook of.
Unlimited variations of elevation, loading, discharge, idlers, their spacing, pulleys and accessories are possible. The belt wash and rinse systems on these conveyors operate only while the advance pushbutton is being pressed. Conveyor belt installation instructions lockergroup. Failure to comply with the instructions and warnings contained in.
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